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METAL PREPARATION POLISHING PADS

POLISHING PADS FOR METALLOGRAPHIC APPLICATIONS

Many companies have the need to prepare samples of the materials or metal products they manufacture. Analysis of a material's metallographic microstructure will show if the material has been processed correctly. It is a critical step for determining product reliability. After samples have been cut, ground or lapped they will need to be polished. Spartan Polishing Pads can be employed to remove the necessary bulk material while maintaining excellent flatness. A softer polishing pad can be used to improve the surface quality prior to examination.

Another example of metals polishing is when a primary component needs to be taken from an “as-lapped” surface to a polished surface. Aluminum disk polishing, valve seals, spacers and other specialty parts require precision surfaces. Careful selection of Spartan Polishing Pads in conjunction with the proper abrasive and suspension agent will provide a highly polished surface.

POLISHING PAD DETAILED INFORMATION

All pads are available plain and perforated. Embossing is available, but limited. Please inquire about specific applications.

All pads are available with our own specially developed PSA, magnetic or loop backing to be used with various hook attachments. We currently have 2 types of PSA that cover 2 specific markets. Our standard is for the glass industry is one that resists temps up to 120F, peels easily from the plate and can actually be reapplied. Our second type of PSA is a 3M product that is temperature resistant up to 160F, resistant of Ph changes from 5 to 10, but may leave some adhesive on the plate (depending on how it is run and removed).


HPC4545 |SPAR-LON-RED PAD | SparLon-1 & Spar-Lon-2 | Silk-Met-1
Acry-Met-1 | Blue Dia-Met-1

Spartan Polishing Pad Division

HPC4545 POLISHING MATERIAL
DESCRIPTION:
White fiber based resin treated polyurethane pad for diverse polishing applications and surfaces. The fiber material makes excellent interconnecting cellular structures, which make the pad highly durable and dimensionally stable. This material is designed for rapid stock removal and superb surface finishes.
FOR USE ON:
Silicon Wafers, Cadmium Telluride, Gallium Arsenide, Stainless Steel
DUROMETER:
Shore C Scale 55
COMPRESSION %:
3-5% (1/2 pound force displacement)
DENSITY:
.46 g/cm3
THICKNESS:

.050” and .150”


DIAMETER:
Up to 53” in Sheets or Pads
SURFACE PREPARATION:
Plain, Perforated or Embossed.
BACKINGS:
Easy Apply/Remove PSA Is Standard. High Temperature PSA Magnetic Backing are Available Upon Request

IMPREGNATIONS:
Abrasive Impregnates in limited styles.

CAN REPLACE:
SUBA X and SUBA 500
PERFORMANCE:
HPC4545 is our most popular hard class pad. It is a superbly durable synthetic fiber pad, effective under light pressure. Capillary action fiber structure. Open pore structure, reduced compressibility.

 

Spartan Spar-Lon-Red Pads

DESCRIPTION:
Spartan Spar-Lon-Red Polishing Pads
FOR USE ON:
This final polishing pad can be used on sapphire, glass, plastics, ceramics, and metals with a variety of abrasive slurries.
DUROMETER:
80º Shore A
COMPRESSION %:
4% (2 pound Displacement)
DENSITY:
.0.40 g/cm3
THICKNESS:
.050” +/- .001”
DIAMETER:
Up to 48” Pads
SURFACE PREPARATION:
Plain Pads (no perforations or embossing possible)
BACKINGS:
PSA or magnetic backings
IMPREGNATIONS:
No impregnations; this is a final polish pad.
CAN REPLACE:
Eminess Politex products but it is a flocked pad and not poromeric.
PERFORMANCE:
This is a soft polishing pad (red, flocked) on a cotton substrate (woven) plus PSA (standard or hydrocarbon resistant). Excellent “super-polished” surfaces can be achieved with the correct alumina, diamond or cerium slurries.

 

SparLon-1 & Spar-Lon-2 Polishing Pads
DESCRIPTION:
A "one-step", dense non-woven pad that can be used with diamond slurries up to 25 microns
HARDNESS:
92-94 Shore A
DENSITY:
0.62 g/cm3-0.70 g/cm3
THICKNESS:
0.69mm

 

Silk-Met-1 Polishing Pads
DESCRIPTION:
Woven artificial silk pad for metallographic polishing using diamond slurries under 10 microns. Can be used with water or oil based slurries.

 

Acry-Met-1 Polishing Pads
DESCRIPTION:
Buffed polyurethane pad for polishing plastics or metals with aluminum oxide. A "middle step" polishing pad.
HARDNESS:
67 Shore A
THICKNESS:
1.2mm

 

Blue Dia-Met-1 Polishing Pads
DESCRIPTION:
A "final polishing pad" (flocked) to be used with diamond slurries or pastes 3 microns or under.
HARDNESS:
40 Shore A
THICKNESS:
1mm
FIBER HEIGHT :
0.75mm

 

 


Spartan Felt Company - 151 Felt Drive - Roebuck, South Carolina USA 29376
Telephone - (864) 576-7919 | Fax - (864) 574-4507